BCP-1507 | Medium voltage Busbar Coating Powder
Harmonization Code : 3907.30.00.85 | Polyacetals, other polyethers and epoxide resins, in primary forms; polycarbonates, alkyd resins, polyallyl esters and other polyesters, in primary forms : Epoxide resins : Other
Main features
- Multiple colors
- All around usage
- RTI Class A
Product Description
LINQSOL BCP-1507 with its optimized gel time and flow ,builds up quickly and performs excellent coating results. With a wide coating thickness range of 0.1 ~ 2.0 mm, it could be used for both low (600V) and medium-voltage (38kV) busbar applications. Colors are available in orange (RAL2003), red, black (RAL9005), blue and green.
It is especially suitable for EV busbars and small busbars applications. The low heat capacity of small busbars limit the dipping times, thus it requires coating powders low pick-up temperature and high build rate, which BCP-1507 aims at. BCP-1507 meets the UL 746B Relative Thermal Index (RTI) of 105°C and CTI 600V. For large busbar applications, we recommend BCP-1509.
Key Features:
- One-powder solution from low to medium voltage
- Comparable with DK15-0606/DK15-0907
- Good adhesion to copper, alumina
- Good flowability and low viscosity while melting
- Low pick up temperature
- High powder build rate (able to reach 0.5mm with 1 dip)
- Both electrostatic spray and fluidized bed coating
Recommended coating Temperature:
- 180 – 230 °C. (200 °C x 30 min)
- Linqsol busbar coating products selection guide
- BCP-1507 coating test results
BCP-1507
Unlike other products we offer, the products listed on this page cannot currently be ordered directly from the website.
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TDS, SDS & Technical Documents
- CAPLINQ Linqsol BCP-1XXX Series RoHS 2022
- CAPLINQ Linqsol BCP-1XXX Series REACH_SVHC_2022
- SDS_LINQSOL_Epoxy_Coating_Powder_(IE)_v1_00
- UL Yellow Card Declaration.docx
- BCP-1507 TDS
Technical Specifications
Thermal Properties
Electrical Properties
General Properties
Other Properties
Mechanical Properties
Additional Information
| Preheat Temperature | Dip Times | Minimum Coat Thickness | Breakdown Voltage Pass |
| 200°C | 1 | 0.43 mm | >20 kV |
| 240°C | 1 | 0.43 mm | >20 kV |
| 240°C | 2 | 0.48 mm | >20 kV |
| 240°C | 3 | 0.70 mm | >20 kV |
| 240°C | 4 | 0.85 mm | >20 kV |
| 240°C | 8 | 1.30 mm | >20 kV |
Busbar for testing: Aluminum strip (75mm x 50mm x 5mm)
Breakdown volatge test: DC holiday detector
OBSERVATION
- Coating appearance: Smooth, no-sag, no-dripping, great edge coverage
- Coating process: Quick build rate on thickness
- Suitable thickness: both thin and thick thickness (>1mm)
DISCUSSION
BCP-1507 presents excellent coating performance with dielectric strength. It is highly potential to coat more than 2mm on large size busbars or copper busbars.
Storage
Store in a ventilated, dry, and clean environment below 25°C. Keep away from fire and heat sources. It is strictly forbidden to store in outdoor environments. At proper storage conditions, the product has a shelf life of 6 months.
Precautions
- Avoid long-term skin contact. Powder that touched the skin should be rinsed off quickly.
- During operation dust-proof masks should be used to avoid inhalation.
- Keep the oven temperature stable, so as not to affect the colour and quality of the coating due to excessive temperature deviation.
- The concentration of dust should be controlled within a safe range to avoid malfunction of the coating equipment.
Linqsol Busbar Coating Products Selection Guide
| BCP-1000 | BCP-1504 | BCP-1507 | BCP-1509 | |
| Particle size |
>320 mesh, 20.5% 180-230 mesh, 74% 100-180 mesh, 5.5% <100 mesh, 0% |
>400 mesh, 15~30% 140-400 mesh, 44~73% 100-140 mesh, 10~20% <100 mesh, 2~6% |
>320 mesh, 10% <80 mesh, 0% |
>320 mesh, 10% <80 mesh, 0% |
| Specific Gravity, g/cc | 1.45±0.05 | 1.52±0.05 | 1.50 | 1.50 |
| Glass Plate Flow | 18-22mm@150°C, 45° | 10-22mm@150°C, 60° | 19-20 mm@180°C | 19-20 mm@180°C |
| Hot Plate Gel Time | 70 sec@150°C | 45±15 sec@160°C | 60 sec@180°C | 60 sec@180°C |
| Edge Coverage, % | 45 | 45 | 45 | 45 |
| Hardness, shore D | >80 | >90 | - | - |
| Impact Resistance, cm | >50 | >50 | >50 | >50 |
| Dielectric Strength (kV/mm) | >42 | >35 | >35 | >35 |
| Flammability, UL94 | V-0 | V-0 | V-0 | V-0 |
| Min. Coating Thickness | 0.3mm | 0.3mm | 0.1mm | 0.3mm |
| Max. Coating Thickness | 1mm | 1mm | 2mm | 3mm |
| Electrostatic Spray | ■■■ | ■■□ | ■■■ | ■■■ |
| Dip Coating | ■□□ | ■■■ | ■■■ | ■■■ |
| Available Color |
●●●●● |
●● |
●●●●● |
● |
| Preheat Temperature | 180~240 °C | 150~180 °C | 180~230 °C | 180~230 °C |
| Curing Conditions | 200°C x 15min | 200°C x 15min | 200°C x 30min | 200°C x 30min |
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