SYLGARD™ 170 Silicone Elastomer Kit

Harmonization Code : 3910.00.00.90 | Silicones in Primary Forms; Others

SYLGARD™ 170 Silicone Elastomer Kit

Main features

  • Low mixed viscosity for flow into complex PCB assembly geometries
  • Shore A 47 flexible elastomer for stress relief and mechanical protection
  • UL 94 V-0 flame rating with 0.48 W/m·K thermal conductivity

Product Description

SYLGARD™ 170 Silicone Elastomer is a two-part, 1:1 mix ratio, black polydimethylsiloxane silicone elastomer designed for potting and encapsulation of electrical and PCB system assemblies. It provides 2,135 cP mixed viscosity, 0.48 W/m·K thermal conductivity, 47 Shore A hardness, and UL 94 V-0 flame rating while supporting room temperature or heat-accelerated cure processing. This makes it a candidate for electronics potting applications where flowability, stress relief, electrical insulation, and flame resistance are part of the material selection review, subject to application-specific testing and qualification.

Key features

  • 1:1 mix ratio - two-part kit supports manual mixing or automated metered mixing and dispensing.
  • Good flowability - 2,135 cP mixed viscosity helps fill narrow spaces and complex PCB assembly geometries.
  • Flexible cured elastomer - 47 Shore A hardness supports stress relief where rigid encapsulants may not be preferred.
  • Moderate thermal conductivity - 0.48 W/m·K supports thermal path review in potted electronic assemblies.
  • Flame resistance - UL 94 V-0 rating supports applications requiring added flame resistance.
  • Flexible cure options - cures in 24 hours at 25°C, 25 minutes at 70°C, or 10 minutes at 100°C.

Applications / Suitable for

SYLGARD™ 170 Silicone Elastomer is suitable for evaluation as an encapsulant or potting material in electronic assemblies requiring mechanical protection, electrical insulation, environmental protection, stress relief, and flame resistance.

  • PCB system assemblies: suitable for evaluation in general potting and encapsulation applications.
  • Power supplies and transformers: may be considered where insulation, thermal conductivity, and flame resistance are part of the selection review.
  • Connectors and sensors: can help provide mechanical and environmental protection around sensitive components.
  • Industrial controls and amplifiers: supports review for assemblies requiring a flexible silicone elastomer encapsulant.
  • High voltage resistor packs and relays: may be considered where dielectric performance and potting protection are required.
Product Family

DS-170

Catalog Product

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Packaging
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TDS, SDS & Technical Documents
  • SYLGARD™ 170 Silicone Elastomer Kit-Safety Data Sheet-EN A
    English (Safety Data Sheet (SDS))
  • Sylgard-170-Fast-Cure-Silicone-Elastomer
    English (Technical Data Sheet (TDS))
  • SYLGARD™ 170 Silicone Elastomer Kit-Safety Data Sheet-EN B
    English (Safety Data Sheet (SDS))

Technical Specifications

General Properties
Color Color
Black
Specific Gravity Specific Gravity
1.37
Work life @25°C Work life @25°C
0.25 hours
Physical Properties
Viscosity Viscosity
2135 mPa.s
Thermal Properties
Thermal Conductivity Thermal Conductivity
0.48 W/m.K
Electrical Properties
Dielectric Strength Dielectric Strength
18 kV/mm
Volume Resistivity Volume Resistivity
5.6e+17 Ohms⋅cm

Additional Information

Silicone elastomer encapsulant

SYLGARD™ 170 Silicone Elastomer

SYLGARD™ 170 Silicone Elastomer is a two-part, 1:1 mix ratio, black silicone encapsulant designed for potting and encapsulation of electrical and PCB system assemblies. It provides 2,135 cP mixed viscosity, 0.48 W/m·K thermal conductivity, Shore A 47 hardness, and UL 94 V-0 flame rating. Its room temperature or heat-accelerated cure profile can help support process flexibility, subject to application-specific testing and qualification.

1:1 mix ratio 2,135 cP mixed viscosity 0.48 W/m·K thermal conductivity UL 94 V-0

Review the technical data sheet and SDS before handling, processing, or qualifying the material.

SYLGARD 170 Silicone Elastomer packaging
SYLGARD™ 170 Silicone Elastomer
Elastomers and gels

Managing heat in complex architectures

Dow’s thermally conductive silicone elastomers and gels encompass an adaptable selection of products for encapsulation and potting applications. This broad family of material technologies offers versatile thermal management solutions with a variable level of hardness or stress relief to fit your PCB system application need.

The low viscosity before cure of these products enables them to process easily and fully embed tall components, delicate wires and solder joints, making them particularly suitable for managing high heat in complicated PCB system architectures. Plus, due to their extremely low modulus after cure, these materials offer superb stress relief.

SYLGARD 170 Silicone Elastomer for electronics potting and encapsulation

Key features

  • Good flowability - 2,135 cP mixed viscosity supports potting and filling of electronic assemblies.
  • Moderate thermal conductivity - 0.48 W/m·K supports thermal path review through the encapsulant.
  • Electrical insulation - 18 kV/mm dielectric strength supports electrical protection review.
  • Flame resistance - UL 94 V-0 rating supports applications requiring added flame resistance.
  • Stress relief - Shore A 47 cured elastomer can help reduce stress compared with hard, rigid encapsulants.
  • Repairability - cured silicone elastomer can be selectively removed and repotted when repairs are needed.

Processing summary

Mix ratio: 1:1, Parts A and B.
Working time at 25°C: 15 minutes, listed as pot life in the technical data sheet.
Cure: 24 hours at 25°C, 25 minutes at 70°C, or 10 minutes at 100°C.
Application method: manual mixing or automated metered mixing and dispensing.
Product resources

Dow guides and brochures for application review

Use the following Dow literature to review silicone encapsulants, gels, elastomers, thermal management materials, and electronics protection materials in the broader context of application design and qualification planning.

Selector guide: Aerospace, defense and avionics

Review Dow silicone material families for electronics protection, environmental sealing, thermal interface needs, optical materials, coatings, gels, and encapsulants used in demanding electronics applications.

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Enhancing the reliability of your electronics designs

Use this brochure to review Dow silicone materials for electronics protection, including encapsulation, potting, thermal management, and stress relief in PCB system assemblies.

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Thermal management for LED lighting

Review Dow protection, assembly, and thermal material options for LED lighting designs where potting, thermal interface materials, encapsulants, and coatings may be part of the assembly stack.

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Selection guide for photovoltaic materials

Review Dow material options for solar module applications, including electronics encapsulants, potting materials, junction box adhesives, frame sealing, and protective materials.

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Typical properties

Uncured system properties

Property Typical value Unit Condition / note
Component system Two-part - Polydimethylsiloxane silicone elastomer kit
Mix ratio 1:1 - Parts A and B
Color, Part A Black - Per technical data sheet
Viscosity, Part A 3,160 / 3.1 cP / Pa-sec Per technical data sheet
Viscosity, Part B 1,110 / 1.1 cP / Pa-sec Per technical data sheet
Viscosity, mixed 2,135 / 2.1 cP / Pa-sec Per technical data sheet
Specific gravity, Part A 1.37 - Uncured Part A
Specific gravity, Part B 1.37 - Uncured Part B

Cured and performance properties

Cure basis and test conditions are per technical data sheet unless otherwise stated.

Property Typical value Unit Condition / note
Thermal conductivity 0.277 / 0.48 BTU/hr ft °F / W/m·K Per technical data sheet
Working time at 25°C 15 minutes Pot life
Cure time at 25°C 24 hours Room temperature cure
Heat cure time at 70°C 25 minutes Heat-accelerated cure
Heat cure time at 100°C 10 minutes Heat-accelerated cure
Durometer 47 Shore A Per technical data sheet
Dielectric strength 472 / 18 volts/mil / kV/mm Per technical data sheet
Volume resistivity 5.6E+17 ohm·cm Per technical data sheet
Dielectric constant at 100 Hz 2.54 - Per technical data sheet
Dielectric constant at 100 kHz 2.50 - Per technical data sheet
Dissipation factor at 100 Hz 0.002 - Per technical data sheet
Dissipation factor at 100 kHz 0.0002 - Per technical data sheet
Linear CTE 275 ppm/°C By TMA
EN 45545-2 certifications R22, R23, R24, R25, R26 HL3 - Per technical data sheet
Storage and handling, per technical data sheet
Shelf life is indicated by the Use Before date on the product label. Refer to the product label for storage temperature requirements. Containers should be kept tightly closed and headspace minimized. Partially filled containers should be purged with dry air or other gases such as nitrogen. Exposure to moisture could reduce adhesion and cause bubbles to form. Encapsulant materials with higher filler levels that have been stored for long periods should typically be agitated or rolled before mixing to help prevent separation and settle-out.
Applications

Where SYLGARD™ 170 fits

Potting material for power supplies
Power supplies and transformers
May be considered for potting power supply and transformer assemblies where insulation, flame resistance, and moderate thermal conductivity are part of the material selection review.
  • 0.48 W/m·K thermal conductivity
  • UL 94 V-0 flame rating
  • 18 kV/mm dielectric strength
Encapsulant for sensors and connectors
Connectors and sensors
Can be evaluated for connectors and sensors where a cured silicone elastomer is needed for mechanical protection, environmental protection, and stress relief.
  • Flexible elastomer after cure
  • Manual or automated dispensing options
  • Repairable by selective mechanical removal
Potting material for industrial controls and relays
Industrial controls, relays and resistor packs
Supports review for industrial controls, relays, and high voltage resistor packs where potting, dielectric performance, and flame resistance are part of qualification.
  • 5.6E+17 ohm·cm volume resistivity
  • Shore A 47 cured hardness
  • 24-hour room temperature cure or heat-accelerated cure
Package and support

Documents and qualification support

Available documents
Qualification inputs to prepare
  • Substrates and surface condition
  • Potting volume, geometry, and void-sensitive areas
  • Dispense method and planned mix equipment
  • Cure temperature limits and production takt time
  • Electrical, thermal, flame rating, and environmental requirements
Technical guidance

Tips and troubleshooting

Issue Recommended action
Air entrapment or voids
  • Minimize air entrapment during pouring or dispensing.
  • Use vacuum dispensing when practical, especially for assemblies with small voids.
  • Evacuate the unit after dispensing when vacuum dispensing cannot be used.
Adhesion below target
  • Clean and dry substrates before encapsulant application.
  • Use primer when adhesion is required for many silicone encapsulants.
  • Apply primer as a thin, uniform coating and allow it to cure before encapsulation.
Cure inhibition risk
  • Screen materials that may inhibit addition cure chemistry.
  • Check for organotin compounds, sulfur-containing materials, unsaturated hydrocarbon plasticizers, and some solder flux residues.
  • Run a small-scale compatibility test when substrate compatibility is uncertain.
Moisture exposure during storage
  • Keep containers tightly closed.
  • Minimize headspace after opening.
  • Purge partially filled containers with dry air or nitrogen where appropriate.
Repair or rework requirement
  • Cut and remove unwanted cured elastomer from the repair area.
  • Remove adhered elastomer by mechanical scraping or rubbing as needed.
  • Roughen exposed cured surfaces, rinse with suitable solvent, and dry before repotting.
Next steps

Review SYLGARD™ 170 for your potting application

Share your substrates, potting volume, dispense method, cure limits, electrical requirements, thermal path, flame rating needs, and expected service environment so the material fit can be reviewed against your application-specific qualification plan.

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