GCP 1805 | Halogen-free Insulating Epoxy Coating Powder

Harmonization Code : 3907.30.00.85 | Polyacetals, other polyethers and epoxide resins, in primary forms; polycarbonates, alkyd resins, polyallyl esters and other polyesters, in primary forms : Epoxide resins : Other

BUCP-1805 Coating powderGCP 1805 | Halogen-free Insulating Epoxy Coating Powder

Main features

  • Blue and Gold Colors
  • Halogen-free Epoxy Coating Powder
  • For class 2 & 3 capacitors and varistors

Product Description

LINQSOL™ GCP1805 is an insulating epoxy coating powder for capacitors, varistors and other passive components.  It was designed specifically as a halogen-free version of DK18-05 with similar technical specifications, just without containing any of the halogens.

LINQSOL GCP-1805 epoxy coating powders can be applied through a fluidized bed with temperatures as low as 105°C. Its excellent curing conditions make the epoxy coating powder also very suitable for tantalum capacitors and other temperature-sensitive devices.

LINQSOL™ GCP1805 epoxy coating powders are laser markable and are rated with a UL 94 V-0 flammability and RTI rating of 130°C.

Typical Applications:

  • Class 2 & 3 ceramic capacitors and varistors
  • Though-hole tantalum capacitors
  • Resistors like bendable thermistors, surge resistors
  • Inductors like toroid powder cores

Versions Available:

  • Wide range color options -  blue, brown, gold, black
  • Low stress version for passing thermal cycling test 
  • Hydrophobic treatment with Aculon Nano-proof 2.1
Product Family

GCP1805

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TDS, SDS & Technical Documents
  • CAPLINQ Linqsol GCP1805 UL Yellow Card Declaration
    English (Technical documents)
  • CAPLINQ Linqsol GCP1805 RoHS&Halogen free Declaration Letter
    English (Technical documents)
  • DK18-05 vs GCP1805 Comparison
    English (Technical documents)
  • Linqsol GCP1805 SVHC Declaration
    English (Technical documents)
  • Linqsol GCP1805 Series TDS Aug2020v2
    English (Technical Data Sheet (TDS))
  • EpoxyCoatingpowdersHandlingGuide
    English (Technical documents)
  • SDS_LINQSOL_GCP-1805_(CZ)_v1_00
    English (Safety Data Sheet (SDS))
  • SDS_LINQSOL_GCP-1805_(DE)_v1_00
    German (Safety Data Sheet (SDS))
  • SDS_LINQSOL_GCP-1805_(HU)_v1_00
    English (Safety Data Sheet (SDS))
  • SDS_LINQSOL_GCP-1805_(PL)_v1_00
    English (Safety Data Sheet (SDS))
  • SDS_LINQSOL_GCP-1805_(IE)_v1_00
    English (Safety Data Sheet (SDS))

Technical Specifications

General Properties
Chemistry Type Chemistry Type
Epoxy
Color Color
Blue
Density (g) Density (g)
1.5 g/cm3
Process Method Process Method
Fluidized bed
Specific Gravity Specific Gravity
0.6-0.85
Thermal Properties
Glass Plate Flow Glass Plate Flow
25 - 35 mm
Glass Transition Temperature (Tg) Glass Transition Temperature (Tg)
108-112 °C
UL 94 Rating UL 94 Rating
V-0
Electrical Properties
Breakdown Voltage Breakdown Voltage
>20,000 V
Volume Resistivity Volume Resistivity
1000000000000000 Ohms⋅cm
Other Properties
Certifications Certifications
UL 94 V-0
RoHS Compliant RoHS Compliant
Yes
Chemical Properties
Water Absorption Water Absorption
0.3% %

Additional Information

 
  Low Melting Temperature & Long Flow

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GCP 1805 has low melting temperature (<70 °C) and low curing temperature (<105°C). Its excellent flow properties (35mm) together with low pick up temperature enables coating components without pinholes problem. 

 
  Halogen-free & UL-listed

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GCP 1805 is halogen-free powder, complying with RoHS and REACH requirements. GCP 1805 is also UL-listed with a V-0 flammablity and RTI rating of 130 °C. Thus, it is widely used in the industries for passive components coating.

 
  Wide Color Selection & Cost Effective

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GCP 1805 powders are available in blue, brown, golden, orange and black, etc. It presents excellent fluidization in dipping equipment. Meanwhile, it provides the best price/performance ratio for your coating process. 

 

Table: GCP 1805 Properties

Specification Property
Shelf Life @ <25°C 3 months (from date of shipment)
Shelf Life @ <15°C 6 months (from date of shipment)
Volume Resistivity (Ohms⋅cm) 1.0 x 1015
Breakdown Voltage (kV/mm) >20
Dielectric Constant @ 25°C 4.5-5.2 @ 50 Hz
Dissipation Factor @25°C <0.009 @ 1 Hz
UL Rating UL94 V-0 Level
Tg (°C) 108-112
Solvent Resistance No fading/loss of light in 120s acetone soak
Specific Gravity 0.6-0.85
Water Absorption (Boiling at 100°C for 4 H) <0.3%
Gel Time @ 120°C (sec) 80-110
Oblique Flow @Tilt angle 45°, oven 120°C (°C) 25-35
Melting Point (°C) 55-70
Horizontal Flow @ 120°C for 30 minutes (mm) 20-24

 

GCP 1805 Main Applications 

Linqsol GCP1805 is an UL 94 V-0 listed halogen-free product and pass UL RTI rating of 130 °C. With excellent dielectric properties and low moisture absorption, GCP1805 works best for your passive component applications, including capacitors, resistors, inductors, etc.

 

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  GCP 1805 For Toroid Cores Insulation

Inductor powder cores are coated with epoxy powders to insulate and protect the core from copper wires. To maintain stability and avoid affecting magnectic properties or inductance values, epoxy coating powders must minimize core stress by having low shrinkage and low moisture absorption. 

Key Application Considerations

  • Magnetic property retention (inductance & loss) is critical
  • Parts are made in continuous manufacturing process
  • Reducing core stress maintains stability of inductance value
  • Parts are preheated, but not post-cured

Key Material Requirements

  • Low temperature curing and fast cure speed
  • Low shrinkage to reduce core stress
  • Low moisture absorption to reduce core stress
 

 

GCP 1805 Competitive Analysis

It could be seen from the table that the properties of GCP1805 are quite similar to DK18-05. The important features are the optimized pickup temperature and the low cure temperatures as low as 110°C. GCP1805 is expected to have a similar coating performance as DK18-05. It is suggested to coat GCP1805 powder for your passive components under the same preheating and curing conditions for DK18-05. Based on the trial results, the coating process could be further adjusted and optimized.

PROPERTY / PRODUCT DK 18-05 GCP 1805 Comment
Recommend Cure Conditions      
Preheat Temperature 100 ~ 180 °C 100 ~ 180 °C Same
Cure Conditions 30 mins @ 110 °C 30 mins @ 85~105 °C + 120 mins @ 105 °C Both could be cured under relatively low temperature
Pick Up Temperature Stick Point: 110 °C Melting Temperature: 55~70 °C Sticky point/melting tempearture indicate low and quick pick-up
Halogen-free NO YES GCP 1805 is halogen-free, better than DK 18-05
RoHS/REACH Compliant YES YES Same
Available Colors Similar
Typical Cured Properties      
Specific Gravity 1.64 g/cc 0.6 ~ 0.85 g/cc Lower
Glass Plate Flow 32 mm @ 150 °C 20 ~ 24 mm @ 120 °C Both have long plate flow
Hot Plate Gel Time 23 sec @ 160 °C 80 ~ 110 sec @ 120 °C Not comparable
Glass Transition Temperature Tg 107 °C 108 ~ 112 °C Similar
Moisture Absorption By Weight 0.37 % @ 24 hrs RT water < 0.3% @ 4 hrs boiling water Low moisture absorption
Flammability Rating UL94 V-0 V-0 Same
Relative Thermal Index (RTI) Rating UL 743B 105 °C 130 °C GCP 1805 has higher RTI rating Class B
Laser Markable YES YES Same
Volume Resistivity @ 25°C 8.4 x 1013 Ω · cm 1015 Ω · cm Similar
Dielectric Constant @ 25°C 4.5 @ 100 Hz 4.5 - 5.2 @ 100 Hz Similar
Dissipation Factor @ 25°C 0.009 @ 10 kHz 0.009 @ 10 kHz Similar
Breakdown Voltage TBD > 20 kV/mm Good insulation

 

GCP 1805 With Nanoproof Treatment for Passive Electronics Components 

 

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