DK15EG-05 Black Insulating Coating Powder

Harmonization Code : 3907.30.00.85 | Polyacetals, other polyethers and epoxide resins, in primary forms; polycarbonates, alkyd resins, polyallyl esters and other polyesters, in primary forms : Epoxide resins : Other

Electrostatic DK15EG-05 Black Insulating Coating PowderDK15EG-05 Black Insulating Coating PowderDK15EG-05 Black Insulating Coating PowderDK15EG-05 Black Insulating Coating PowderDK15EG-05 Black Insulating Coating Powder

Main features

  • DK15EG-05 Coating Powder
  • Black, insulating, epoxy based
  • Gasohol resistant, for automotive fuel pump motor armatures

Product Description

DK15EG-05 Black is an epoxy based coating powder developed for the insulation of motor armatures and stators. It offers cut-through temperature resistance and is flex-fuel (unleaded gasoline and methanol) resistant. DK15EG-05 Black is designed to be applied by an electrostatic fluid bed process, offering a fast cure in an induction coil curing process. Particle size is tailored to provide low dusting levels.

DK15EG-05 is flex-fuel (gasohol, gasoline/ethanol blend) resistant, Class F-rated epoxy powder coating for slot insulation of automotive fuel pump motor armatures and stators. It works extremely well for both AC and DC electric motors, including those used for in-tank fuel pumps. The coating provides superior flex fuel resistance, edge coverage, and high impact strength. High cut through temperature serves to protect the motor even at high operating temperatures. DK15EG-05 is designed for electrostatic fluid bed application, and DK15EG-05 is tested and qualified for UL EIS 1446 155°C (Class F) rating.

DK15EG-05 is available in both black and green color. It is black in color, though DK15EG-05 Green is the green color version of DK15EG-05 Black.  Both versions have been used for over 20 years by major manufacturers of automotive enclosures, fuel pumps, windshield wipers, seat adjusters, and other, DK15EG-05 provides a smooth surface appearance with high edge coverage. Particle size is optimized for high productivity on an electrostatic fluidized bed coating process including Braun Sondermaschinen.

Advantages of DK15EG-05 for Slot Insulation

  • Flex-fuel resistant, suitable for exposure to automotive fluids
  • A high pickup powder, it provides high productivity on Braun Sondermaschinen and other electrostatic fluidized bed machines
  • Permits the use of more copper in the slots allowing for smaller, higher-power motors
  • Reduced copper waste compared to slot liners since the winding does not need to go up and over the liner
  • Excellent moisture resistance, even in high temperatures and corrosive conditions
  • A high-productivity coating powder, used for decades in the manufacture of fuel pump assemblies

Typical applications and uses of DK15EG-05 Black or Green include:

  • Slot Insulation of AC and DC Motor Armatures
  • Slot Insulation of Stators
  • Slot Insulation of Motor Armatures in Fuel Pump Motors
  • It has also been tested successfully for hairpin coating of 400V electric motors

This product is no longer available. Some alternatives for armature and stator coating powders are:

MCP-5260 Class F Motor Coating Powder

MCP-5000 Class B Motor Coating Powder

Product Family

DK0942

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TDS, SDS & Technical Documents
  • EpoxyCoatingpowdersHandlingGuide
    English (Technical documents)

Technical Specifications

General Properties
Chemistry Type Chemistry Type
Epoxy
Color Color
Black
Density (g) Density (g)
0.74/0.67 g/cm3
Process Method Process Method
Epoxy Coating Powders
Specific Gravity Specific Gravity
1.75
Thermal Properties
Glass Plate Flow Glass Plate Flow
22/20 mm
UL 94 Rating UL 94 Rating
Class B (130°C)
Electrical Properties
Cut Through Temperature Cut Through Temperature
345 °C
Dielectric Strength Dielectric Strength
1010 kV/mm
Other Properties
Certifications Certifications
ESF-M3L72-A
RoHS Compliant RoHS Compliant
Yes
Special Properties Special Properties
Gasohol Resistant
Mechanical Properties
Edge Coverage Edge Coverage
40 %

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