HumiSeal AR10 Low Outgas Acrylic Conformal Coating

Harmonization Code : 3208.20.90 | Paints and varnishes that are dispersed or dissolved in a non aqueous medium

HumiSeal AR10 Low Outgas Acrylic Conformal Coating

Main features

  • Low Outgassing Conformal Coating
  • Fluorescent for Inspection
  • Ideal for Aerospace Applications

Product Description

HumiSeal® AR10 is a low-outgassing acrylic conformal coating designed to protect printed circuit board assemblies in demanding environments, including aerospace, space, and high-vacuum applications. Its transparent, flexible, and non-toxic formulation provides reliable environmental protection while meeting stringent industry and regulatory requirements, such as ASTM E595.

HumiSeal® AR10 fluoresces under UV light for ease of inspection and can be applied by dipping, spraying, or brushing. It cures at room temperature and will be dry to the touch in 15-20 minutes. AR10 meets IPC-CC-830 requirements and is IPC- MIL-I-46058C compliant.

Product Key Features

  • Fluoresces under UV light to allow for coating inspection and can be applied by all selective coating 
    equipment
  • Passes NASA ASTM E595 specifications, ensuring its viability for use in critical space and high 
    vacuum environments
  • Fully compliant with the RoHS and Reach regulations

Applications

  • PCBs for aerospace
  • Satellite electronics
Product Family

HS-AR10

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TDS, SDS & Technical Documents
  • HumiSeal AR10 Low Outgas TDS
    English (Technical Data Sheet (TDS))
  • SDS US - HumiSeal AR10
    English (Safety Data Sheet (SDS))

Technical Specifications

General Properties
Chemistry Type Chemistry Type
Acrylic
Color Color
Pale Liqyid
Solids Solids
30 %
Specific Gravity Specific Gravity
0.93
Physical Properties
Viscosity Viscosity
245-300 mPa.s
Other Properties
Coating Thickness Coating Thickness
25-125 nm
Thermal Properties
Glass Transition Temperature (Tg) Glass Transition Temperature (Tg)
29 °C
Operating Temperature Operating Temperature
-65 to 150 °C
UL 94 Rating UL 94 Rating
V0
Electrical Properties
Breakdown Voltage Breakdown Voltage
1500 V
Dielectric Strength Dielectric Strength
50 kV/mm

Additional Information

Frequently Asked Questions About HumiSeal® AR10

What are typical applications for HumiSeal® AR10?

HumiSeal® AR10 is an acrylic conformal coating used for protecting printed circuit board assemblies (PCBs) specifically for air and space applications due to its low outgassing capabilities. 

Why choose HumiSeal® AR10 over other conformal coatings?

HumiSeal® AR10 is a single-component coating that offers excellent protection. It provides superior electrical insulation, fluoresces under UV for easy inspection, and is easily repairable. AR10 would be ideal for applications in aerospace where low outgassing is required. It passes NASA ASTM E595, and is also compliant with IPC-CC-830 and RoHS Directive 2002/95/EC, making it a trusted choice for demanding applications. You can learn how to select a conformal coating in our latest blog.

What is the shelf life of HumiSeal® AR10?

HumiSeal® AR10 has a shelf life of 24 months from the date of manufacture when stored at room temperature (18 to 35°C) in tightly closed containers. Prior to use, allow the product to equilibrate for 24 hours at 18 to 32°C to ensure optimal performance.

How should I clean tools after applying HumiSeal® AR10?

Tools and equipment used for applying HumiSeal® AR10 (e.g., spray guns, brushes, or dipping tanks) can be cleaned using HumiSeal® Thinner 503/505/73 for dipping & brushing, and HumiSeal® Thinner 521/521EU/600 for spraying. For removing the coating from PCBs during rework, use HumiSeal® Stripper 1080/1080EU. Always use a lint-free cloth and ensure proper ventilation during cleaning.

What happens to HumiSeal® AR10 after its shelf life?

Past its 24-month shelf life, HumiSeal® AR10 may experience changes in viscosity, which could affect application consistency and coating uniformity. Using expired product may lead to suboptimal performance, and the manufacturer will not be liable for quality or performance issues if expired material is used.

Why do curing times vary for HumiSeal® AR10?

HumiSeal® AR10 is an air-drying coating. Drying times vary depending on temperature, humidity, and film thickness. The coating will typically be tack-free in approximately 15-20 minutes at room temperature, and fully cured in 24 hours at room temperature, or 30 minutes at 76°C.

What is the recommended thickness for HumiSeal® AR10?

The recommended coating thickness for HumiSeal® AR10 is 25 to 125 microns as recommended by IPC guidelines. This range ensures optimal protection without compromising flexibility or electrical performance. The thickness can be adjusted by controlling viscosity with the appropriate thinner during application.

What are the differences between application methods for HumiSeal® AR10?

HumiSeal® AR10 can be applied via spraying, dipping, or brushing. Spraying and dipping are ideal for large-scale production, while brushing is suited for small repairs. Each method requires adjusting viscosity with the appropriate thinner for a uniform coating.

Depending on the solvent added, the surface tension may slightly decrease when the viscosity is lower. 

What is the maximum operating temperature for HumiSeal® AR10?

HumiSeal® AR10 can withstand thermal shock from -65°C to +125°C for 100 cycles, and -40°C to +105°C for 1500 cycles. It is not recommended for continuous operation above 125°C, as prolonged exposure to higher temperatures may degrade its protective properties.

What safety precautions should I take when using HumiSeal® AR10?

The solvents in HumiSeal® AR10 are flammable, so avoid open flames or sparks during application. Use in a well-ventilated area to prevent inhalation of vapors or spray mist, and avoid skin and eye contact. Always consult the Safety Data Sheet (SDS) prior to use for detailed safety guidelines.

How can I ensure proper application of HumiSeal® AR10?

HumiSeal® AR10 fluoresces under UV light, allowing for easy inspection of coating coverage. After application, use a UV light source to check for uniform coating and ensure there are no missed areas, which is critical for high-reliability electronics manufacturing.

How does HumiSeal® AR10 perform in harsh environments?

HumiSeal® AR10 is designed for harsh conditions, with excellent moisture insulation resistance and fungus resistance per ASTM G21. It maintains performance in humid, mechanically stressful, or temperature-cycling environments, making it ideal for mission-critical systems.

Learn More About HumiSeal® AR10

HumiSeal® AR10 is a proven solution for engineers seeking long-term protection of electronic assemblies in demanding environments. This acrylic conformal coating offers a unique combination of ease of use, excellent electrical insulation, and low outgassing—making it an industry favorite for protecting PCBs in sectors such as aerospace

Key Features at a Glance

  • ✔ Tack-free in 15-20 minutes at room temperature
  • ✔ Compatible with “no-clean” flux residues
  • ✔ Low outgassing NASA ASTM E595
Electrical protection 1R32A-2
UV inspection 1R32A-2

 


Versatile Application Methods 🧰

Application methods

Whether you’re using spraying, dipping, or brushing, AR10 offers flexibility in manufacturing workflows. It can be diluted with HumiSeal® Thinner 501 to fine-tune application characteristics based on part geometry and production scale. The coating cures at room temperature in 24 hours, allowing integration into both batch and inline processes.

Application Methods:

  • Spray: Dilute with HumiSeal® Thinner 501 (Recommended ratio 1:1)
  • Dip: 5–15 cm/min withdrawal rate
  • Brush: For touch-up applications

Cure the coating at room temperature (24 hrs) for convenience, or accelerate with thermal curing to match fast-paced production cycles.

Application Tip:
Coverage on the components will depend on the application method. With single layer for a board with tall components we would expect the thickness on the edges to be low. In this case, multi layer application will improve the coverage.

Alternatively an approach called "Dry Spray" may help. “Dry Spray” means to apply coating under high atomisation and low flow rate in multiple passes with spray coating method. Drying in between layers is quite quick.


Application Compatibility

It integrates well with lead-free processes, supports standard cleaning practices, and offers strong performance even on flux-contaminated surfaces.

Compatible With:

  • ✔ Compatible with “no-clean” flux residues
  • ✔ Common PCB finishes including ENIG, HASL, and OSP
  • ✔ High-reliability applications requiring low ionic content
  • ✔ Lead-free and RoHS-compliant manufacturing environments
  • ✔ Cures at room temperature (24 hrs)

Additionally, its UV fluorescence ensures easy inspection, and the coating is reworkable using standard HumiSeal strippers—ideal for repairable designs and serviceable assemblies.


Low Outgassing 🧪

HumiSeal® AR10 is engineered for mission-critical electronic assemblies where low outgassing performance is essential. Qualified to NASA ASTM E595 requirements, it provides reliable environmental protection for printed circuit boards operating in space, vacuum, and other highly sensitive environments. 

Fluorescent for Inspection 💡

To simplify quality assurance, HumiSeal® AR10 fluoresces under UV light, making it easy to confirm proper coating coverage during post-application inspection—an essential feature for high-reliability electronics manufacturers.

Electrical protection 1R32A-2
UV inspection 1R32A-2

Repairable and Reworkable 🔁

Unlike many conformal coatings, HumiSeal® AR10 is easily repairable. Should rework or component replacement be required, the coating can be selectively removed using HumiSeal® Stripper 1080/1080EU, making it ideal for prototyping, low-volume builds, or field serviceability.

Reliable Across Environments 🌍

With a wide thermal shock range of –65°C to +125°C and resistance to fungus (ASTM G21) and moisture, AR10 ensures consistent performance across varied environmental conditions. It’s particularly well-suited for mission-critical systems exposed to humidity, mechanical stress, or temperature cycling.


Compliance You Can Trust ✅

HumiSeal® AR10 meets stringent industry standards, ensuring reliability and regulatory adherence for OEMs and contract manufacturers:

  • Compliant to REACH and RoHS Directive EU 2015/863
  • Compliant to IPC-CC-830
  • Compliant to ASTM E595
  • Contains no substances in REACH candidate list of Substances of Very High Concern (SVHC) for authorization.

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