SYLGARD™ 184 Silicone Elastomer Kit

Harmonization Code : 3910.00.00.90 | Silicones in Primary Forms; Others

SYLGARD™ 184 Silicone Elastomer Kit

Main features

  • Two-part silicone elastomer (10:1 mix ratio)
  • Flexible cure options: room temperature or heat-accelerated
  • Low shrinkage and minimal internal stress

Product Description

SYLGARD™ 184 Silicone Elastomer Kit is a two-part, 10:1 mix ratio, transparent polydimethylsiloxane elastomer designed for electronics encapsulation and PCB system assembly protection. It provides 3500 cP mixed viscosity, 43 Shore A durometer, 500 volts/mil dielectric strength, and UL RTI rating 150°C while supporting room-temperature cure and heat-accelerated cure processing. SYLGARD™ 184 is suitable for LED lighting encapsulation, power supplies, connectors, sensors, industrial controls, transformers, amplifiers, high voltage resistor packs, relays, and solar cell adhesive or encapsulant applications.

Key features

  • Two-part 10:1 system - Supplied as a base and curing agent kit with a 10 to 1 mix ratio for electronics encapsulation processes.
  • Flowable transparent elastomer - 3500 cP mixed viscosity and high transparency support encapsulation flow and easy component inspection.
  • Versatile cure processing - Cures at 25°C in 48 hours or by heat acceleration at 100°C, 125°C, or 150°C.
  • Electrical insulation - 500 volts/mil dielectric strength, 2.9E+14 ohm*cm volume resistivity, and good dielectric properties support PCB protection.
  • Firm flexible protection - 43 Shore A durometer and 980 psi tensile strength support mechanical protection and stress relief after cure.
  • Thermal use range - Suitable for most uses over -45°C to 200°C for long periods, with application testing required at temperature extremes.

Applications / Suitable for

SYLGARD™ 184 Silicone Elastomer Kit is suitable for electronics assemblies requiring transparent silicone encapsulation, electrical insulation, mechanical protection, environmental protection, and component inspection after potting.

  • LED lighting encapsulation: Transparent encapsulation where high transparency and component visibility are required.
  • Power supplies and industrial controls: Electrical and mechanical protection for assemblies exposed to operational stress.
  • Connectors, sensors, and relays: Flowable silicone encapsulation around components and features requiring insulation and protection.
  • Transformers, amplifiers, and high voltage resistor packs: Encapsulation for electrical insulation and stress relief in electronic devices.
  • Solar cells and beam lead integrated circuits: Suitable as an adhesive or encapsulant for solar cells and for adhesive handling of beam lead integrated circuits during processing.
Product Family

DS-184

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TDS, SDS & Technical Documents
  • SYLGARD™ 184 Silicone Elastomer
    English (Technical Data Sheet (TDS))
  • SYLGARD™ 184 Silicone Elastomer Kit-Safety Data Sheet-EN A
    English (Safety Data Sheet (SDS))
  • SYLGARD™ 184 Silicone Elastomer Kit-Safety Data Sheet-EN B
    English (Safety Data Sheet (SDS))

Technical Specifications

General Properties
Color Color
Colorless
Specific Gravity Specific Gravity
1.03
Work life @25°C Work life @25°C
1.5 hours
Physical Properties
Viscosity Viscosity
3500 mPa.s
Thermal Properties
Thermal Conductivity Thermal Conductivity
0.27 W/m.K
Electrical Properties
Dielectric Strength Dielectric Strength
19 kV/mm
Volume Resistivity Volume Resistivity
2.9e+14 Ohms⋅cm

Additional Information

Transparent silicone encapsulant

SYLGARD™ 184 Silicone Elastomer Kit

SYLGARD™ 184 Silicone Elastomer Kit is a transparent, two-part polydimethylsiloxane elastomer designed for encapsulating and protecting electrical and PCB system assemblies. When the liquid components are thoroughly mixed, the material cures to a flexible elastomer suitable for electrical insulation, mechanical protection, stress relief, and environmental protection.

10:1
Mix ratio
3500 cP
Mixed viscosity
43 Shore A
Durometer
500 V/mil
Dielectric strength
SYLGARD 184 Silicone Elastomer Kit product packaging
Optically clear materials

SYLGARD™ 184 is positioned as a transparent, two-part silicone encapsulant with good flame resistance. The table below places SYLGARD™ 184 within a broader optically clear material set and highlights its use as a transparent encapsulant.

Product Cure system Features and benefits Agency listing
DOWSIL™ EG-1200 Gel Two-part addition High transparency • Rapid, versatile-cure flowable gel • High tackiness for coupling a variety of surfaces • Can be used as liquid optically clear coupling agent for displays and lighting applications Not listed
DOWSIL™ MS-1002 Moldable Silicone Two-part addition Optically clear moldable silicone • Suitable for producing fine-detail optical parts • Good resistance to environmental aging UL 94 (f1)
DOWSIL™ VE-XXXX UV Transparent • Low modulus • Low shrinkage • UV-curable resin for liquid-based bonding technology • Designed to bond display cover glass/plastic and touch panel to LCD/OLED display modules Not listed
SYLGARD™ 184 Silicone Elastomer Two-part addition Transparent, two-part encapsulant • Good flame resistance UL 94 V-1 (f1)
Typical properties

Processing, mechanical, and electrical data

The values below are typical values from the technical data sheet and are not intended for preparing specifications. They are useful screening anchors for electronics encapsulation, potting, and protective silicone applications.

Property Typical value
Composition Polydimethylsiloxane elastomer
Mix ratio 10 to 1
Color Colorless
Viscosity, base 5100 cP, 5.1 Pa-sec
Viscosity, mixed 3500 cP, 3.5 Pa-sec
Thermal conductivity 0.27 W/mK
Pot life at 25°C 1.5 hours
Cure schedule 48 hr at 25°C, 35 min at 100°C, 20 min at 125°C, 10 min at 150°C
Durometer 43 Shore A
Dielectric strength 500 volts/mil, 19 kV/mm
Volume resistivity 2.9E+14 ohm*cm
Dielectric constant 2.72 at 100 Hz, 2.68 at 100 kHz
Tensile strength 980 psi, 6.7 MPa
Refractive index 1.4118 at 589 nm, 1.4225 at 632.8 nm
UL RTI rating 150°C
Processing and application notes

Mixing, de-airing, cure, and repairability

Application methods

SYLGARD™ 184 is designed for automated metered mixing and dispensing or manual mixing. Thoroughly mixed encapsulant can be poured or dispensed directly into the container in which it is to be cured.

De-airing and void control

In most cases, de-airing is not required. Where the component being potted or encapsulated has many small voids, dispensing under vacuum or evacuating the unit after dispensing is recommended by the TDS.

Cure behavior

Dow silicone encapsulants cure without exotherm at a constant rate regardless of sectional thickness or degree of confinement. SYLGARD™ 184 requires no post cure and can be placed in service immediately after the cure schedule is complete.

Repairability

Cured Dow silicone encapsulants can be selectively removed depending on the removal method and technique. Damaged or defective units can be repaired, and the repaired area can be repotted with additional product.

Suitable applications

Electronics protection and transparent encapsulation uses

SYLGARD™ 184 Silicone Elastomer is suitable for the following applications listed in the technical data sheet.

LED lighting encapsulation

Transparent encapsulation where high transparency allows easy inspection of components.

Power supplies and industrial controls

Protection for electrical assemblies requiring flexible silicone encapsulation.

Connectors and sensors

Flowable encapsulation for component geometries requiring insulation and protection.

Transformers, amplifiers, and resistor packs

Electrical protection for assemblies requiring dielectric performance and stress relief.

Relays

Encapsulation and protection for relay assemblies listed in the technical data sheet.

Solar cells and beam lead IC processing

Suitable as an adhesive or encapsulant for solar cells and for adhesive handling of beam lead integrated circuits during processing.

Documents

Technical and safety documents

Review the technical data sheet and safety data sheets before handling, processing, or specifying SYLGARD™ 184 Silicone Elastomer Kit. These documents support property review, processing setup, safe handling, storage, exposure controls, and disposal review.

Technical data sheet

Review typical properties, cure schedules, application methods, processing guidance, applications, limitations, and product stewardship information.

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Safety data sheet, Part A

Review safe handling, storage, exposure controls, physical and health hazard information, transport, and disposal information for Part A.

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Safety data sheet, Part B

Review safe handling, storage, exposure controls, physical and health hazard information, transport, and disposal information for Part B.

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